Design, fabrication and supply of skid mounted incinerator package
Designed for Zone 2
All components on single skid except for stack
TPI SGS & BV
IVB GL
We designed an incinerator package for Hyundai Heavy Industries (HHI) for an on-shore application in an oil drilling site in Myanmar. This was based strictly on HHI`s specifications. Although the waste itself was not hazardous, the incinerator package was to be installed in hazardous area Zone 2.
The incinerator package consisted of a primary and secondary combustion chamber with automatic waste loading and stack, with a dual redundant PLC based control system which was placed in the main control room, a motor control centre placed in the electrical room and a flame proof local control panel mounted on the incinerator skid itself. Motors were from Toshiba.
The control panel was made by Baliga in Chennai who specialise in hazardous area rated electrical equipment. It was essential to get it done by such a reputed company because of their vast experience in this field and also the client`s requirements of `no sparking` from any electrical control equipment.
The instruments chosen were IP66 rated high-end, SIL rated, from Emerson Rosemount, separate for safety and interlock used for this kind of application.
Even the cable trays were of superior stainless steel construction!
The incinerator system was lined with our customised refractory for good performance and long life. Painting was marine grade, complying with NORSOK
The entire incinerator package was mounted on a skid. In view the fact that the primary and secondary chambers were mounted in parallel and due to their surface temperature, stainless steel barriers were provided all round for the purpose of safety.
Our commissioning team went to Myanmar to complete the task at a time when trouble broke out in the form of riots between different communities. Fortunately nothing untoward happened and we were able to complete the commissioning and hand over the equipment, after training to the end users.
This project is often mentioned due to the intense documentation review by Hyundai’s engineers as well as its high end instrumentation and controls with the customer wanting the best of the best.
The most satisfying moment for our teams was when 3 reputed international agencies visited our plant for FAT and commented to all the staff present in the concluding meeting that `They are happy to see such quality work for an incinerator package from India`.
There are 2 videos on this page of the incinerator package – one after complete assembly ready for FAT and another at the site after completion of SAT.
More info on this product can be viewed here - Skid mounted Incinerator Package – Haat Model SRD
" The incinerator is functioning extremely well and meeting all the requirements of Gazette of India notification. The Strength of the equipment lies in its easy handling, economy in treating bio-medical waste and meeting all criteria control test of PCB Karnataka "
- Group Capt. H. S. R. Arora, Registrar, Command Hospital Air Force, Bangalore.
