Continual Improvements in Incinerator Manufacture and Operation
We have been making incinerators for two decades now and have also been running a Common Hazardous Waste Incineration facility for the past 13 years. What are the lessons learnt and what improvements have we made? And how are these applied practically?
As an ISO certified company, we have our Quality Management System, Environmental Management system and OHSAS Occupational Health and Safety System in place for a considerable amount of time. The focus on Total Customer Satisfaction has been the driving force for us to continually improve our systems.
Let`s see what some of these improvements are:
- Replacing conventional refractory with a customized one.
- Increasing the steel thickness of chambers, although not called for, in the interest of long life.
- Increased refractory thickness to reduce skin temperature.
- Replacing mild steel anchors with stainless steel ones.
- Providing a mold for refractory lining, achieving desired thickness.
- Surface preparation as per NACE 2 ½.
- Natural lighting in shop floors.
- Radiography for weld joints where critical.
- Automatic column and boom system for excellent weld finish.
- Rain water harvesting.
- No water discharge from process.
- 3 Overhead travelling cranes for safety and speed.
- Provision of ejector in most models.
- Heavy charging doors provided with bearings in hinges for ease of handling.
- Factory curing and run test of all completed incinerators before dispatch.
- 3D modelling for correct location and space
- Piping and cable tray routing and for complex fabrication.
- Welders qualified as per ASME Sec IX.
- Qualified QC engineer for Level II PT as per ASME Sec V.
- Constant addition of production equipment to save time and ensure precision.
It is our belief that we will constantly improve our quality by identifying and improving areas where improvements are required.
The ultimate aim is Total Customer Satisfaction.